Build Your Own 2000W Portable Solar Generator

husky solar gen small elementor io optimized

The Overview

Difficulty: Beginner to Intermediate | Estimated Cost: $800 - $1,200 | Time: 1 Weekend

Think of a solar generator as a silent, fume-free alternative to a traditional gas generator. Instead of an engine burning fuel, it uses a high-capacity battery to store electricity, an inverter to turn that stored energy into standard household power (AC), and a charge controller to safely refill the battery using solar panels.

This 2000W build hits the “sweet spot” for most DIYers. It is powerful enough to run a full-size refrigerator, power tools, or a microwave during an outage, but compact enough to take on an off-grid camping trip.

Bill of Materials

  • The Battery: 12V 100Ah LiFePO4 (Lithium Iron Phosphate). Do not use lead-acid for this build; LiFePO4 is safer, lighter, and lasts significantly longer.
  • The Inverter: 2000W Pure Sine Wave Inverter (12V DC to 120V AC).
  • The Charge Controller: 30A or 40A MPPT (Maximum Power Point Tracking) Solar Charge Controller.
  • The Enclosure: A heavy-duty toolbox or rigid protective case.
  • 1/0 AWG cables for the battery-to-inverter connection.
  • 10 AWG or 12 AWG silicone wire for solar and accessory connections.
  • A 250A ANL fuse and fuse block.

Essential Tools

  • Heavy Duty Hydraulic Lug Crimper (for 4 AWG wire)
  • Digital Multimeter
  • Step Drill Bits (Unibit) for clean holes in plastic
  • Wire strippers
  • Heat Gun
  • Ferrule crimping tool